LSI Corporation
Fort Collins, CO
LSI Corporation "a leading provider of innovative
silicon, systems and software technologies that enable
products which seamlessly bring people, information and
digital content together." The majority of LSI's
business is developing and providing technology for data
storage semiconductors, storage systems and networking.
The California-based corporation, which reported
revenues of $2.68 billion in 2008, operates four dozen
facilities in fifteen countries around the world. Four
of those facilities are located in Colorado - in
Boulder, Colorado Springs, Longmont and Fort Collins.
In 2007 LSI joined EPA Climate Leaders and made a
commitment to reduce its greenhouse gas (GHG) emissions
by 15% by 2012. The first step toward this goal was
creating an Energy Conservation Team, composed of
facilities managers and others with relevant expertise
from around the country, to share information and to
establish common goals and processes.
In 2008, LSI implemented an energy efficiency retrofit
project at its Fort Collins facility that is already
yielding substantial energy and economic savings. The
150,000 square foot facility was originally constructed
in two phases in 1978 and 1980. It currently houses 230
employees, whose work predominantly involves technology
engineering and reliability testing. Cooling the
building and the servers it contains is the most
energy-intensive activity.
Bob Barley, who manages LSI facilities in the central
US, recognized the potential for significant energy and
cost savings by upgrading the building for more
efficient operation. He and his team implemented a major
energy efficiency retrofit in 2008 that included the
following measures:
- Building Automation System (BAS) to optimize
central heating, ventilating and air conditioning
(HVAC) performance and save energy through automated
controls.
- Variable Frequency Drives (VFD) on large motors,
fans, and two of the three building chillers.
- More efficient lighting, replacing old T12
fluorescents with electronic ballasts and T-8 lamps,
and installing motion-controlled occupancy sensors.
Barley and his staff did their own project planning and
management. The City of Fort Collins Climate Wise team
provided engineering assistance and other general
support. Johnson Controls was contracted for the BAS
installation, Carrier did the VFD installation, and a
local lighting contractor was hired for the lighting
retrofit.
The project has demonstrated even better results than
expected. Year-on-year comparisons indicate an annual
reduction of about 2 million KWh of electricity and
about 110,000 therms of natural gas. In addition to
making a significant contribution to the corporation's
overall 15% GHG reduction target, this also represents
substantial economic benefit for the company. In the
first nine months of 2009, LSI saved $190,000 on its
energy bill as a direct result of efficiency measures
installed in 2008. Barley conservatively estimates
ongoing annual savings of $200,000, which represents
roughly a 25% reduction in overall energy costs, and a
5-7% reduction in total operational costs for the Fort
Collins facility.
The total cost for the complete retrofit project was
approximately $250,000. A significant portion of the
up-front costs were offset by $90,000 in incentive
payments from the Business Efficiency Program, offered
jointly by Fort Collins Utilities and Platte River Power
Authority. The payback time for the project was expected
to be 24 months. However, with the rebates and the
better-than-anticipated energy savings, the actual
payback time will be less than one year, with LSI and
the environment benefiting from the ongoing annual
energy savings for years to come.
Barley notes that LSI has not rested on the results of
the 2008 project described here. In fact, the success of
this project helped him garner support and additional
funding for continued energy efficiency projects. In
2009 they installed a VFD on the third building chiller.
Plans for the near future include installing a smaller,
demand-sized compressor and evaluating the potential for
more efficient exterior lighting at the Fort Collins
facility, as well as initiating new energy efficiency
projects at other locations.
|